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UNIT I PRINCIPLES AND PRACTICES OF MAINTENANCE PLANNING 10
Basic principles of maintenance planning – Objectives and principles of planned
maintenance activity – Importance and benefits of sound maintenance systems –
Reliability and machine availability – MTBF, MTTR and MWT – Factors of
availability – Maintenance organization – Maintenance economics.
UNIT II MAINTENANCE POLICIES – PREVENTIVE MAINTENANCE 9
Maintenance categories – Comparative merits of each category – Preventive
maintenance, maintenance schedules and repair cycle – Principles and methods of
lubrication – TPM.
UNIT III CONDITION MONITORING 9
Condition monitoring – Cost comparison with and without CM – On-load testing
and off-load testing – Methods and instruments for CM – Temperature sensitive
tapes – Pistol thermometers – Wear-debris analysis.
UNIT IV REPAIR METHODS FOR BASIC MACHINE ELEMENTS 10
Repair methods for beds, slide-ways, spindles, gears, lead screws and bearings –
Failure analysis – Failures and their development – Logical fault location methods
– Sequential fault location.
UNIT V REPAIR METHODS FOR MATERIAL HANDLING EQUIPMENT 8
Repair methods for material handling equipment – Equipment records – Job order
systems –Use of computers in maintenance.
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